PART 4
Liveringa Station and cropping in 2012
Logo on the cars. |
Liveringa Stations title is now Liveringa Pastoral Co. Milne and Agri Group; a large company. Under its “umbrella” it owns Milne Feeds Pty Ltd which is one of the largest stock feed milling operations in the State. The Milne’s operations extend to poultry with Mt Barker Chicken which is the largest free-range chicken producer in WA and pigs through Australian Natural Pork, a free-range pig producer at Cranbrook. Liveringa also owns a neighbouring station called Nerrima which runs cattle on 500,000 acres. I have been told it recently bought an old winery as well called Fox River Wines which is in the same area as the chicken and pork companies it owns. The head office is in Perth. All this owned by one man but managed by many.
So the station itself; Liveringa has two business units; Live Stock and Cropping/Operations both with their own management and teams. The station is still on 1 million acres with its front fence being about 60 km along the Great Northern HWY and its back fence running about 120km along the Fitzroy River. The station has around 44 paddocks which can be several 100 acres each. I am not sure how many bores there are on the station now but most if not all paddocks would have one for the cattle. The driveway in from the HWY to the station hub is a 17km dirt/ sand road.
So the station itself; Liveringa has two business units; Live Stock and Cropping/Operations both with their own management and teams. The station
The living arrangements on the station are that managers and their second in charge people get their own small house, so do the cook, helicopter pilot and mechanic, then the rest such as stock and cropping crew and drivers get dongas with a bathroom block to share. All the accommodation is spread out near the huge workshop shed. There is a recreational room, with the stations “bar”, an in ground pool and a kitchen with a compact dining room attached.
you have the stations airstrip and the place where all the wrapped bails are kept. (The truck has gone up the runway and has turned around.) |
This is Ian and Dawns house, they have done a great job with the garden. |
The pool, we have spent quite a bit of time here. When we first got here you couldn't get in it the water was so cold, now it is like a warm bath! |
The kitchen on the left looking across to the Rec area. |
Inside the kitchen. First is the dining area which can be a bit cramped when everyone is here. The kitchen is through the door. |
Looking from the kitchen down to the Donga's. Basically where the young and single ringers and cropping crew lived. |
Hanging around the bar. |
Inside the rec room. Those doors on the back wall and to the right are bedrooms for guests that visit such as; vets, enviromental reasearches, people doing studies on the land etc... Liveringa has allot of visitors doing all different kinds of research.
CROPPING OPERATIONS
Ian is the manager of the cropping/ operations side and is Peter’s boss. Ian's position covers general running of the stations facilities and the crops so; maintaining the buildings/houses and all farming equipment/ tractors. So he has a full time mechanic- Terry, truck driver- Greg, grader driver- Ken, maintenance person- Pete, Gardner - Julie and a cropping crew of three, Jake, Lisa and Pete.
Ken the grader driver is kept busy by not only trying to maintain the tracks and dams but by also grading firebreaks along all the fences and roads on the station; a very important and necessary job when fires are easily started in the dry season and move rapidly with the wind. Pete has had a few experiences with fighting fires and doing back burns which is all interesting and new for us and very much part of life around here.
The station has a licence to grow Sorghum and is also experimenting growing corn for feed. They have been able to get this licence because they have permits to use the Fitzroy River for watering.
THE BALING PROCESS
Grow, mow, rake, bale, load and wrap.
Step 1. Seeding and growing
This is the seeder, a huge piece of machinery pulled behind a huge tractor. |
A close up of the seeder. |
One of the pivots in action, this was taken just a few days of us arriving so you can see the crop just shooting. |
A pivot with the mower in front gives you a bit of an idea of how long they are. |
They call the area where they grow the crops "pivots" but the actual sprinkler is the pivot. The area is 100 hectors with pivots 550 meters long which move by electric motors attached to each set of wheels. For those who care for figures, 153 litres a second is pumped out of these pivots and they water every 2nd or 3rd day.
The first crops on the pivots are sown around May so when we arrived on the station they were in and shooting. The machine has a GPS guide in it which makes it easy when sowing the seed. The growth rate of a crop depends on water and weather but it roughly takes 6-8 weeks
The water comes from canals that run off the Uralla Creek, (also called Snake Creek) which is fed from the Fitzroy River, as seen in the previuos blog). The station pumps water from the canals to the pivots. The water level in the canals is determined by the level in the Fitzroy. When the water no longer naturally flows into the canals the gates are shut and a pump is set up to pump water over the gates into the canal. The station is only allowed to pump water from the Urella Creek till it gets down to 37.5 meters above sea level. One of Pete's jobs each month was to take and record the rivers depth.
The station has 3 Pivots on its own land and another 38 acre pivot which it leases from a neighbouring station across the HWY and is watered by its own bore so it usually gives them a few good crops.
This is the canal with the pump house. There are two very large motors sucking up the water for the sprinklers. |
The station has 3 Pivots on its own land and another 38 acre pivot which it leases from a neighbouring station across the HWY and is watered by its own bore so it usually gives them a few good crops.
Sorghum is used because it can be harvested up to 3 times meaning they chop it off as low as possible and it reshoots again and again depending on weather and how much water they can get onto it.
Step 2. Mowing
So once fully grown it is ready to be mowed. This is the main mower used but if this mower is in having repairs there is a mower attachment which can be pulled behind a tractor. The mower leaves the cut sorghum in flat rows but they are insufficient for the baler so next it needs to be raked.
So once fully grown it is ready to be mowed. This is the main mower used but if this mower is in having repairs there is a mower attachment which can be pulled behind a tractor. The mower leaves the cut sorghum in flat rows but they are insufficient for the baler so next it needs to be raked.
Step 3. Raking
A typical scene in the pivot; bales waiting to be collected from the day before as they start the process all over again on the next section. With a good run they can do a whole pivot in 7 days. |
The turning over [ raking] of the sorghum also helps with the drying out process. This sorghum is made into bales still green; it needs to be at 60% moisture which they test by chopping up a handful and putting in the microwave, then weighing it and then they can see how much water is in the sorghum, high tech!!!!!
Step 4. Baling
I think this an amazing machine because of what it has to do. It picks up the loose sorghum and has to compact it tightly into what they call ‘biscuits’; these are like layers which make it easy when you go to pull the bales apart. The bales are held in place with several rows of knotted baling twine then when completed they are pushed off the back of the baler and dropped ready to be picked up. Quite an amazing machine when you see the loose crop go in and come out as a 700 - 800kg tight block all within minutes. But, when things go wrong with this machine it is a real pain in the backside to fix because everything gets caught up in blades and baling twine and has to be pulled out and restarted, not much fun with a hot machine on a 40 degree day! They were trialing corn and it did cause quite a bit if grief with this machine. They can alter the cutting thickness in the machine and it took quite a few goes to get the right consistency to make the bales stay tight and not fall apart. The 100 hector pivots can produce 800 - 1000 bales, of course depending on water and weather.
Step 5. Loading
Lisa driving the loader. She goes around and collects the bales and groups them together ready to be loaded onto the flat bed truck. |
Loading onto the truck to be taken to the runway for wrapping. |
Liveringa lines the sides of its airstrip with the bales I have no idea what other stations do with theirs. The person unloading the bales from the flat bed needs to place the bales in a nice straight line so the wrapper can come along and do its job without too much fuss.
Step 6. Wrapping
This is the most mesmerising piece of machinery to watch and has become Peter's main job. As you will see it runs behind a tractor but it sits out to the side of the tractor to be able to pick up the bales and that is why the bales need to be in a straight line for it takes a bit of manipulating the wrapper to pick up a bale that isn’t in line.
The bales are picked up via a metal toothed conveyor belt.
Once in position it is lifted up onto the yellow rollers and starts rotating, as it rotates the outside arms with the plastic rolls spin around wrapping the bale in plastic.
The bales do two full rotations then the arms stop spinning and the plastic cut.
Then the bale is lowered back down onto the platform.
Then the conveyer tracks push it off the back and they are completed.
When the wrapping is all done the tails of the plastic need to be tucked in by hand so that is the last thing done for the person operating the wrapper. Pete does around 100 bales at a time which can take anywhere from 2- 3 hours, depending on how many problems he has with the plastic. He has found the hotter the day the more problems he has with the plastic ripping. Depending on how far into the cycle the plastic rips he can sometimes let it finish with one roller, otherwise it is turn off the machine, out of the tractor, tie the plastic back onto the machine, back into the tractor and start again. In the heat of the day he may have to do this 2-3 times a bale, which becomes very frustrating… So to miss the heat of the day and whenever possible he will start wrapping at 5 am and get through the bales without hardly any problems.
The bales do two full rotations then the arms stop spinning and the plastic cut.
Then the bale is lowered back down onto the platform.
Then the conveyer tracks push it off the back and they are completed.
When the wrapping is all done the tails of the plastic need to be tucked in by hand so that is the last thing done for the person operating the wrapper. Pete does around 100 bales at a time which can take anywhere from 2- 3 hours, depending on how many problems he has with the plastic. He has found the hotter the day the more problems he has with the plastic ripping. Depending on how far into the cycle the plastic rips he can sometimes let it finish with one roller, otherwise it is turn off the machine, out of the tractor, tie the plastic back onto the machine, back into the tractor and start again. In the heat of the day he may have to do this 2-3 times a bale, which becomes very frustrating… So to miss the heat of the day and whenever possible he will start wrapping at 5 am and get through the bales without hardly any problems.
The bales are airtight and within 10 days they are ready but they can last for months as they are. Within the 10 days the 60% moisture sets of a fermentation which makes the sorghum sweet and vinegary smelling and irresistible to cattle. This feed is much better for the cattle with a higher percentage of protein and many stations around here buy it from Liveringa. Liveringa sells it back to its own cattle station for $200 a bale but sells it to other stations for $270 a bale.
In October there was very little water left to run the sprinklers. The last pivot was completed early November but they still had the one leased over the HWY which was done early December. The station has a piece of land they call the Freehold; it is out on the flood plains. Around December they plant it out in the hope that it gets flooded just enough to start and grow a crop ready for the beginning of the next year. It is a gamble whether or not to do it because they could lose the lot if they have a big flood. Last year it worked well for them and they got a good crop of hay to start the year off.
So that is how the cropping side of things work here.